Turnkey Material Handling Systems: Driving Efficiency with Excellent Results

An end-to-end solution, turnkey material handling solutions comprise design, client approval, development, and installation. In this process, the product is designed and developed to ensure seamless integration with current client processes and equipment. Automated material handling systems integration is an important part of the process. Any problems at this stage can cost you in terms on time and money. Hence, it becomes essential that your automated material handling system manufacturer takes into account the crucial step of integration.

Turnkey Material Handling System Process

Below is the process followed by a turnkey material handling solution provider:

  1. Design
  2. After initial discussions regarding client requirements, the design is created. Automated material handling system manufacturers will take into consideration the equipment you are currently working with, space constraints, and existing processes when designing your machinery. This is done to ensure flawless integration.

  1. Approval
  2. In the approval stage, the solutions provider will give the client the following:

    • Product Design(With considerations for integration, space, output expectation, etc.)
    • Detailed Layout of the Machinery
    • Technical Proposal
    • Functional Specification Documents
    • Budget
    • Development Schedule Plan

An analysis will also be conducted on the ROI based on expected increase of output.

  1. Development
  2. The product is developed based on the functional specifications and concept design that have been approved by the client. The manufacturing and assembly of the product is completed in accordance with the development schedule plan. Regular status updates are provided to the client. If stipulated in this plan, client approval will also be taken at various stages of development.

    In accordance with the machine that is manufactured, system and maintenance manuals, and personnel training programs will be developed. For the purpose of preventive maintenance, a list of critical parts will also be provided to the client.

  1. Installation
  2. After the development phase, delivery and installation of the material handling system can be handled by the solution provider or an external vendor. This step is vital to ensure seamless integration of the new system with the existing machinery. Proper installation is important to ensure that the equipment works at optimal efficiency and there is no risk to life or property.

Post installation, a training session can also be conducted to educate employees on correct handling of the system. Your solution provider will also create a custom manual for your particular machine. This will guide your current as well as new employees in using the machinery in the proper manner.

Organizations prefer to opt for turnkey material handling solutions because it reduces the entire time spent in developing a product. By working with an expert who serves as a single point of contact for all the stages of product development and delivery, the time spent on your end is greatly reduced. Additionally, by making a single organization accountable for the entire process, shifting of duties and blame is greatly reduced. Time management becomes much easier from the sides of both the manufacturer as well as the client.

There are several more reasons to opt for turnkey material handling solutions. However, all you need to know is whether this system works for you in terms of ease of coordination, time reduction, and increase in efficiency.

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